New oxidation ditch with Rotex Brush Aerators
Damage-resistant spring steel blades
The aeration blades are staggered, reducing wear on the drive unit
Bridge-mounted Rotex installation in Cumbria
Rapid one-piece installation
Another day - another successful Rotex installation
On time, every time
Corgin's installation team at work
Pre-assembly saves time on site and reduces risk
Installation of off-site manufactured, bridge-integrated Rotex Brush Aerator
CAD design allows easy visualisation
Blades are cushioned with neoprene to improve grip and prevent inefficiencies
Rotex aerators - always the best fit
Highly corrosion-resistant galvanised or stainless steel blades
Fabrication is safer in a controlled, off-site environment
Turnkey projects - from concept to completion
Replaceable blades clamped around shaft with a neoprene cushioning layer
High efficiency aerators save energy
Number of blades is based on oxygen transfer and mixing requirements
Job done!
Efficient directional mixing and aeration
Off-set blades to reduce forces on drive unit
The brush rotor was the brainchild of the same man who designed the oxidation ditch: Dr I A Pasveer.
Modern Rotex Brush Aerators are more efficient descendants of the original Pasveer brush rotor design. Their traditional use is for oxidation ditches but they can also be used in other configurations.
Brush rotors are horizontal shaft surface aerators used for oxygen transfer and directional mixing in wastewater treatment. The rotating brush introduces oxygen into the water and induces a strong horizontal flow. Baffles are often installed downstream of the brush rotor to ensure uniform aeration and mixing down to the tank floor.
Rotex brush aerators are widely recognised as being the most efficient aerators in their class, typically having a guaranteed oxygen transfer efficiency of 2.0kgO2/kWh in standard conditions. Oxygen transfer and mixing power are controlled by varying the water level (and therefore immersion depth of the aerator) and/or by adjusting the speed of rotation. Variable Frequency Drives (VFDs) are a common method of adjusting the speed of rotation in order to optimise energy efficiency.
The Rotex aerator is made of a seamless, hollow shaft to which the rotor blades are clamped in a star pattern. The blades are offset to form a spiral pattern around the shaft to reduce ‘tramping’ and bearing load as the aerator rotates in water. Rotex aerators can be supplied with access platforms and/or inspection covers for ease of inspection and maintenance.
Rotex Brush Aerators are commonly integrated with an access bridge complete with inspection covers. This allows for offsite pre-fabrication, quick and safe installation, and easy maintenance access.
Rotex also leads the way in build quality, manifested by superior reliability and longevity. Gearboxes are typically designed with a service factor of ≥2.0, which well exceeds most alternative designs.
Rotex Brush Aerators have been installed in wastewater treatment processes throughout the UK, from rural wastewater plants in the Scottish Highlands to dairy effluent treatment plants in South West England. They are commonly custom-designed for installation in existing oxidation
Our Rotex Brush Aerator is a modern alternative to, and suitable replacement for, existing brush aerators such as Whitehead & Poole, Biwater, Maxi, Midi, Mammoth and O2 Rotors.
Features |
Benefits |
High oxygen transfer rates (SAE of 2.0kgO₂/kWh) |
Improved energy efficiency and reduced costs |
Strong directional mixing |
Maintain solids in suspension |
Rotor blades arranged around shaft in a spiral pattern |
Reduced impact on bearings |
Robust, reliable design - proven worldwide |
Safe investment and reduced risk |
Long-life bearings |
Cost savings from reduced maintenance frequency |
Vertical splash plates |
Protect bearings and drive units |
Optional horizontal splash cover |
Improved QHSE compliance by the reducing splashing and bio-aerosol release |
Clamp-on (rather than welded) galvanised or stainless steel blades |
Extended blade life through reduced fatigue and corrosion |
Shaft designed for up to 10m single span |
Eliminates the complexity of cost of supporting civil structures when spanning wide lanes |
Baffles provided where specified |
For uniform transfer of oxygen and flow velocity in deeper tanks |
Low vibration |
Energy efficiency and extended asset life |
Optional access bridges |
Improved accessibility for inspection and maintenance |
Where are Rotex Brush Aerators used? |
Why are they selected? |
Oxidation ditches |
Where live installation is required (i.e. no draindown) |
Carousels |
To replace aging or failing equipment |
Annulus tanks |
To improve oxygen transfer and mixing efficiency |
To improve longevity and reliability |
© Copyright Corgin Ltd
VAT Number: 756 1626 20
Company Number: 621 8442
Phone: +44 (0)1785 229300
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